We love it when we get to surprise people who work for manufacturing shop floors, machine shops and job shops with what exactly our solutions can be used for. The general assumption is that our hardware and software only works on CNC machines, but the reality is far different. For instance, one of our techs relayed this story of how we helped implement machine monitoring to help prevent environmental conditions from halting production.
“This Aerospace company was painting airplane parts and in order to do that, you have to control the environment,” one of our longtime technicians said in an interview. “They have 9 different stations within the facility, but these 2 air handling systems were basically the best way to indicate whether they were working or not, in terms of temperature and humidity.”
“We just wired the machine monitoring into the air handling systems, which is different from what we normally do,” our technician said. “Normally, we wire into a CNC machine or a particular device, or something like that. This was just kind of a different way of doing things.”
Though it was a creative challenge, SFA was able to get it done for the customer, with time to spare. “We had to dig into the schematics and figure [out] just exactly what was turning that whole system on and off. We planned for an entire day for each machine, but I actually ended up finishing early!”
This is just the tip of the iceberg for monitoring unconventional machines or systems. Aside from a dairy farm that we help monitor, there are also other examples. “Autoclaves are kind of a strange one, and some of the other techs were talking about forklifts, which is pretty interesting.”
“There is a whole set of different things we can tap into that we’re not really [doing] right now,” our tech says, “and it’s just a matter of finding the right condition to be met. To say ‘this is what is actually considered cycling, running, or operating’.”